Custom Mold Manufacturing Service

    

 

Mold design:

The high quality mold is the core business of Sositar .we have 10 special mold designers, who have rich experience in plastic properties and mold structure. And they will take each case seriously ,before designing start, our designer will run Mold Flow Analysis and attend a technical meet for each mold with tool shop and injection Dept. to avoid potential manufacture problem and trouble shoot. all of this is the strong guarantee of our high quality and short lead time

Our designer team will provide:

Industrial Design
Appearance Design
Structure Design
Mold Design (2D & 3D)
DFM (Design for Manufacturability)
Mold Flow Analysis

Mold Flow:

Quality products and services at the lowest cost and in the quickest time. A universal standard that every company must follow to compete in today’s markets. Every molded plastics part must run smoothly through product design, tool building, tryouts, manufacturing, assembly, field applications, and over the life of products. Our expertise in CAE (computer aided engineering) in conjunction with the experience of hundreds of molded products provides a valuable link to reach the goal of producing quality products at the lowest cost and in the shortest time. Our engineers will analyze for mold filling, cooling, and warp (deformation) … for every part with the tooling design as well as scientifically validating key steps to make your product a success – designed and built right the very first time. Our unmatched expert approach to every project provides the best value in the long term and will save you cost and time.

   

 

Engineering:

We provide a wide range of services to help clients with all of the front-end work that goes into a product before actual production begins. Some of those services include preliminary design, material selection, pricing, mold design, evaluation and procurement, CAD/CAM, surface modeling, and communication with the customer’s engineering department. For each part we manufacture we will do the DFM study and mold flow analysis which will improve and support the mold structure design.We bring you a combination of the best resources available; high technology equipment, quality workmanship, and program management and product development techniques that are flexible enough to meet the needs of your special requirements that can assist the molder or worker and save time and cost

 

Project Management:

Project management is the key to the success and quality of the products A Project Engineer who has rich knowledge in tooling and injection molding is appointed for each project. All of them have a good command of English.

The project engineers will be responsible to follow up tooling schedule and timely report to the customer on any issues and progress of the project he is handling. The project engineer also guarantees that customer’s technical requirement is followed.

 

Project Management Objectives

– On Time Delivery– Assuring customer’s project is produced to customer’s standards and requests
– Anything communicated in a timely and clear way
– Complete project management and support from concept to final part inspection and approval.

MAIN QC PROCEDURE
1. Mould Design Control.
2. Mould Steel Hardness Inspection.
3. Mould Electrodes Inspection.
4. Mould Core and Cavity Steel Dimension Inspection.
5. Mould Pre-Assembly Inspection.
6. Mould Trial Report and Samples Inspection.
7. Mould Pre-Shipment Final Inspection.
8. Export Mould Package Inspection.

 

Standard:

Mold Steel: ASSAB(Sweden), DAIDO(Japan),FINKL(America),AUBERT & DUVAL(France), Thyssen(Germany), LKM (China)
Mold Base: EMP,DME, HASCO, FUTABA, LKM.
Hot Runner: MOULD MASTER, SYNVENTIVE, HASCO, DME, YUDO, INCOE
Standard Parts: DME, HASCO, LKM,HEB,STRACK,OPITZ
Texture: VDI 3400,Mold-tech, Yick Sang, Tanazawa etc

 

Software:

Our engineer mainly used the following software:
Pro/ENGINEER
SolidWorks
AutoCAD
MoldFlow
MasterCAM
Unigraphics
CimatronNC
Surfcam
CATIA